Sharpening Part 19 – Maintaining Sharpening Stones

砥石の面直しについて :鑿研ぎ練習 番外編_e0248405_17182931.jpg

Give me six hours to chop down a tree and I will spend the first four sharpening the axe.

Abraham Lincoln

Sharpening stones must be maintained if they are to perform effectively. Abe Lincoln’s quote above is especially relevant to this subject.

There is a lot of hogwash taught as holy gospel on this subject, so in this post I will suggest some more or less traditional methods that I know both work well, and are cost-effective. Do with them as you will.

Key Principles

Let’s begin with a few basic but critical principles for sharpening:

  1. For the majority, but not all, applications, your blades need to meet the following standards:
    • Flat back/ura: perfection is not necessary but it must be flat enough for you to be able to consistently work the steel directly behind the cutting edge on your finishing stone;
    • Flat bevel, for same reason mentioned above;
    • Straight cutting edge (except when a curved cutting edge is required).
  2. All Stones get out of tolerance with use. Working a steel blade on a sharpening stone of any kind, whether waterstone, novaculite, coticule or carborundum, wears the stone a little bit with each stroke, creating a dished-out, twisted surface to one degree or another, even if you can’t detect the distortion with Mark-1 eyeball. Therefore, you need to frequently check and periodically true your stones;
  3. Despite what many imagine, a hollowed-out stone cannot reliably maintain a blade with a planar ura, a flat bevel, and a straight cutting edge, but it can damage the blade being sharpened.

The Rule of Seven applies, so reread these three critical points three times, click your heels three times, and ask the gods of handsaws to help you remember them.

Albrecht Dürer - Melencolia I - Google Art Project ( AGDdr3EHmNGyA).jpg
Melencolia I by Albrecht Dürer 1514
What is the angel pondering? Sharpening, no doubt.

Pretty simple stuff, right? I apologize if you already know these things, but you would be surprised how many people know them but still ignore them, and then wonder why their blades won’t behave. Iron Pixies? Nah. Perhaps Mifune Toshiro said it best in Akira Kurosawa’s movie Yojimbo when he quoted the old Japanese proverb: “There’s no medicine for foolishness” (馬鹿に付ける薬はない).

Toshirô Mifune in Yôjinbô (1961)
A scene from Akira Kurosawa’s classic movie Yojimbo (1961), the inspiration for the later spaghetti westerns beginning in 1964 and even the more recent TV show The Mandalorian. In this scene, the nameless loner anti-hero is warning off some ruffians who have bragged about their tattoos and the death sentences hanging over their heads and informed him they aren’t afraid of him or the pain of being cut. The hero responds with the proverb “There’s no medicine for a fool,” then tests their resolve by cutting 3 of them. Ouch! A hard lesson easily avoided. BTW, if you have tattoos and visit Japan, best to keep them covered since they have an old and indelible association with criminal organizations and judicial branding.

Here’s the scene on YouTube. Please don’t watch it if you are squeamish. Never call the Man With No Name’s bluff.

Yôjinbô (1961)
The Man With No Name (aka Kawabatake Sanjuro played by Mifune Toshiro) pondering the interesting financial opportunities awaiting him in the troubled little post town. His older swordsmith friend (Tono Eijiro) bitterly objects. He was right.

Although it has only happened once or twice in my recollection (my saintly wife of the jaundiced eye may disagree (ツ)), on those few occasions when I have made a stupid mistake I have been known to ask subordinates to go buy a large bucket of “Idiot Salve” for me at the drugstore. The jury is still out on the effectiveness of this ointment, but I would like some credit for writing this entire article without using it.

But I digress.

Obviously, if every stroke wears the stone a little, then we must constantly check our stones with a stainless steel straightedge for flatness (length and width) and wind (diagonals) as we use them. It takes 5 seconds. Even if your stones are brand new, you may find distortions. Time spent checking is not wasted if it results in improvement. This is the heart of quality control, and is applicable to everything in life.

Truing Stones

When your check reveals the stone is out of tolerance, you need to flatten/true it. Don’t put it off. There are many ways to get this job done. Some people advocate using diamond plates to flatten stones. Others insist that sandpaper is best. And then there are the specialty flattening stones. It ain’t rocket surgery. All these methods work, but are unnecessarily costly and time consuming in my opinion. The following is the procedure I use and recommend. Give it a try, Gentle Reader, before you dismiss it.

  • Always have two of each of your rougher stones soaked and ready to go when you start sharpening. This means 2 – 1,000 grit stones, and 2 – 2,000 grit stones in my case. If you use your tools, owning these extra stones is never wasted money.
  • If the blade is damaged, for instance chipped or dinged, begin with a rougher stone or diamond plate, whatever you have that will waste metal quickly and easily while keeping the blade’s bevel flat.
  • If your blade is not damaged, begin the sharpening process with a fresh, flat stone, for instance 1,000 grit. Turn the stone end-for-end halfway through the estimated number of required strokes and continue sharpening. Yes, you need to keep track of your strokes, at least approximately. This will become second nature with practice.
  • Occasionally check the stone for dishing and wind using your stainless steel straightedge. With practice you will develop a sense of the stone’s condition without the need to use a straightedge. Stop using the stone when the distortion becomes noticeable. 
  • Switch the distorted stone with your flat stone of the same grit and continue sharpening. 
  • When both stones become distorted to the same degree, cross-hatch the faces of both with a carpenter’s pencil, then rub them against each other under running water if possible, or while frequently adding water if not. Make short strokes and be careful to apply even pressure to the stones . This requires self-control and is more difficult than it sounds until you get used to doing it. The friction and water will wear the high spots down.
  • Switch the stones end-for-end frequently to ensure the stones wear evenly. Monitor the pencil marks to track progress.
  • Check with a straightedge frequently, and stop when both stones are flat, or maybe even a tiny bit convex. 

With practice, and if you don’t let your stone’s condition get out of hand, this process should take only a few seconds, but it will ensure you are always working on flat stones.

If you think this technique is slower than using a diamond plate, specialty flattening stone, or sandpaper, you are overlooking a key point, namely, that it makes it possible to flatten two stones at the same time with the same hand movements. It may be slower than flattening a single stone with a diamond plate, but it is definitely quicker than using the same diamond plate to true two stones one at a time. Think about it.

It’s also cheaper because diamond plates are costly, and wear out. The specialty flattening stones are not cheap, and they too wear out. Both methods can contaminate stones, in my experience. And sandpaper wears out quickest of all and is the most expensive method long-term.

Now you have two stones of the same grit on-hand that are flat, free of contamination, and ready to rock-n-roll without wasting time or money on diamond plates, sandpaper, or special flattening tools. This means you have four fresh, flat surfaces at the beginning of the work day to use before you need to take time away from your paying job. And if you pay attention when sharpening, and take care to use each stone’s entire face, the time between sharpenings can be increased while saving significant amounts of cashy money.

Finishing stones seldom require flattening, but the same procedure can be used. A better solution is to the use the float-glass lapping plate described next.

If you need to get a stone extra flat, rub the stone on the  ⅜~1/2” (10~12mm) or thicker plate glass mentioned in the previous post. You can often bum scrap pieces of glass from glass stores or contractors. Dumpster diving behind a glazing shop may prove useful if you are careful and don’t cut your arm off. Don’t forget to remove the sharp corners and edges with a carborundum stone or you might end up like the annoying guy in the video linked to above.

To turn the plate glass into a lapping plate, aggressively roughen one side with a carborundum stone, and clean it thoroughly with a scrub brush, soap and running water to remove every trace of glass and stone particles. Then clean your brush and scrub the glass again. These scratches you just made will turn it into an inexpensive and efficient lapping plate. Trust me. Just wet the glass and rub the stone on it while rinsing frequently. Try to use the entire surface of the plate, not just the center.

If a stone becomes grossly distorted, you can use a rougher stone or diamond plate to true it. Even a concrete sidewalk and garden hose will do the job. However, if you do this, remember that there is no way to avoid contaminating the finer stone with embedded grit from the rougher stone or concrete.

To remove the offending stone particles, scrub the stone’s faces, sides and ends with a rough bristle brush under running water. Finish by polishing the stone’s face with a nagura stone, and rinsing well.

You should also use your nagura stone frequently to dress and true the faces of your finishing stones.

Don’t forget to maintain the edge chamfers on your stones and keep them free of contamination too.

As with all things, moderation is best. A perfectly flat stone is expensive to maintain and not especially better for general woodworking than a pretty-flat stone. Beware! For this rabbit-hole is not only deep, but sleepless nights and gibbering insanity afflict many who strive to reach its darkest depths.

Rough Stone vs. Finer Stone

Here is an important factoid you should remember: A stone trued using a rougher stone or diamond plate will be effectively of rougher grit than its designation until its surface is worn smooth again. And it will wear faster too. But if you use identical grit stones (same brand is best) to true each other, the effective grit of each will remain unchanged.

Reread the last paragraph three times, click your heels three times, and do that prayer thing again. Namu Amida Butsu.

In this post we looked at inexpensive traditional ways to effectively flatten and maintain our sharpening stones long-term. Now that our stones are looking good, in the next post to this little theatre of gleeful mayhem and hogwash refutation we will be ready to consider how to use them to flatten and polish the ura of our blades. Y’all come back now y’hear.

YMHOS

Related image
I don’t want to hear no more of your cracks about hogwash. You said to clean the stones, didn’cha!?

Links to Other Posts in the “Sharpening” Series

Sharpening Japanese Woodworking Tools Part 1

Sharpening Part 2 – The Journey

Sharpening Part 3 – Philosophy

Sharpening Part 4 – ‘Nando and the Sword Sharpener

Sharpening Part 5 – The Sharp Edge

Sharpening Part 6 – The Mystery of Steel

Sharpening Part 7 – The Alchemy of Hard Steel 鋼

Sharpening Part 8 – Soft Iron 地金

Sharpening Part 9 – Hard Steel & Soft Iron 鍛接

Sharpening Part 10 – The Ura 浦

Sharpening Part 11 – Supernatural Bevel Angles

Sharpening Part 12 – Skewampus Blades, Curved Cutting Edges, and Monkeyshines

Sharpening Part 13 – Nitty Gritty

Sharpening Part 14 – Natural Sharpening Stones

Sharpening Part 15 – The Most Important Stone

Sharpening Part 16 – Pixie Dust

Sharpening Part 17 – Gear

Sharpening Part 18 – The Nagura Stone

Sharpening Part 19 – Maintaining Sharpening Stones

Sharpening Part 20 – Flattening and Polishing the Ura

Sharpening Part 21 – The Bulging Bevel

Sharpening Part 22 – The Double-bevel Blues

Please share your insights and comments with everyone in the comments section below. If you have questions or would like to learn more about our tools, please use the questions form located immediately below.

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